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  Conceptual through Schematic Design
The concept phase of our design process includes:
  • Process Concept to P&ID Schematic Design
  • Process development
  • Space management
  • Serviceability concerns
  • Operational concerns
  • Life Cycle and ROI
Mechanical Engineering and Equipment Design
  • System Configuration - Skid layout and General Arrangement
  • Mechanical System Design to NFPA, SEMI-S2, 3A, BPE
  • Process Piping Sizing and Isometric drawings
  • Materials Selection and Bill of Materials
  • Structural Calculations
  • 3D Graphical Rendering
  • Seismic Zone-4 Design with CA PE Wet Stamp
  • Operation and Maintenance Manuals
  • Turn-over Packages
  • AUTOCAD
  • NAVIS
Electrical Engineering & Automation
We have a high level expertise in providing customized control and electrical systems to meet our customer’s specific needs. We provide electrical systems as part of our custom equipment packages or as standalone systems (ie contract manufacturing). We provide complete services including:
  • Electrical System Design to NEC, NFPA, CE, UL, SEMI-S2
  • Design and Fabrication of Control Panels, MCCs, HMIs and SCADA systems
  • PLC, HMI, SCADA Programming
  • DeviceNet, Foundation Fieldbus, Modbus, ControlNet, EtherNet based protocols
  • Validation Packages: SDD’s and Functional Requirements (FRS)
  • Detailed panel drawings, single-line and loop diagrams
  • Instrument Selection
  • Electrical Load calculations
  • Extensive experience with Class 1 Div 2 electrical and instrumentation systems
  • UL Listed Panels
  • Complete in-house Factory testing
  Inspection, Fabrication and Testing
  • Dedicated In-house QA/QC department
  • Positive Material Verification (PMI)
  • Color video boroscope
  • Riboflavin testing (sprayball coverage)
  • NIST traceable test instruments (DMM, Pressure, Temperature..etc.)
  • Stainless Steel and higher alloy frame/piping/skid fabrication
  • Automatic Orbital TIG Welding
  • Manual TIG, MIG and ARC Welding
  • ASME Welding and “U” and “R”-stamp certified
  • Power and Instrument wiring and commissioning
  • Control Panel fabrication to UL 508A
  • Complete in-house Process wet-testing
  • Factory Acceptance Testing (with DI, CHW, Clean Steam, DCS networking)
  • Separate Carbon Steel and non-carbon steel shops
  • Paint booth
  • 10,000 square ft Clean Room
  • Bystronic Laser Cutter
Materials of Construction
  • 304/316 Stainless Steel
  • Duplex Stainless
  • AL6XN
  • Hastelloy C22/276
  • Inconel
  • Aluminum
  • PVDF
  • Polypropylene
  • PVC
  • FRP
  • Galvanized Steel
  • Carbon Steel
 

 

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